H7 front Citroen C5 2000 (DC/DE) / 1.G Owner's Manual

Downloaded from www.Manualslib.com manuals search engine INJECTION
Idling - antipollution 111
Petrol injection 112
Emission standards 113 - 119
Prohibited operations : HDi 120 - 121
Safety requirements : HDi 122 - 123
Checking the fuel supply circuit 124 - 125
Checking the air supply circuit 126 - 130
Exhaust gas recycling 131 - 134
Checking turbo pressure 135 - 138
Features of injection systems 139 - 168
IGNITION
Sparking plugs 169
CLUTCH-GEARBOX
Speedometers 170
Clutch specifications 171 - 172
Gearbox and tyre specifications 173 - 174
BE4/5 gearbox controls 175 - 183
ML/5 gearbox controls 184 - 192
AL4-4HP20 gearbox controls 193 - 203
Driveshafts 204
AXLES-SUSPENSION
Wheels and tyres 205 - 211
Axle geometry 212 - 214
Front and rear axle 215 - 216Suspension 217 - 220
Steering specifications 221 - 222
BRAKES
Brake specifications 223 - 228
Handbrake adjustment 229
Bleeding and filling braking system 230 - 233
HYDRAULICS
Specifications 234 - 237
Suspension spheres 238 - 240
ELECTRICAL
Starter motors 241
Alternators 242
Charging circuit 243
AIR CONDITIONING
Quantities in R 134a aircon system 244
Special features 245
Pollen filter 246
Dryer cartridge 247 - 249
Checking oil level 250 - 251
Checking pressures 252
Air conditioning : 6FN-RFN-RLZ 253
Air conditioning circuit : XFX 254
Air conditioning circuit : RHY-RHZ 255
Air conditioning circuit : 4HX 256
INDEX
GENERAL
Identification of vehicles 1 - 4
General : Dimensions 5 - 6
Weight specifications 7 - 8
Towing specifications 9 - 10
Lifting / supporting the vehicle 11 - 14
Capacities 15 - 18
Lubricants 19 - 32
ENGINES
Engine specifications 34 - 58
Cylinder head marking / tightening
6FZ-RFN-RLZ 38
XFX 51 - 52
RHY-RLZ 55 - 56
4HX 57 - 58
Auxiliaries drive belt 59 - 68
Checking and setting valve timing 69 - 90
Power unit suspension 91 - 95
Exhaust system 96 - 100
Cooling system 101 - 107
Checking oil pressures 108
Oil filter 109
Filling and bleeding engine coolant 110

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1
IDENTIFICATION OF VEHICLES
E1APO8RD
(A) Chassis stamp
(cold stamp on bodywork).
(B)Manufacturer’s data plate.
(under the rear bench seat)
(C)A-S / RP No. and RP paint code
(label on front pillar close to driver’s door).
(D)Inflation pressures and tyre references.
(label on front pillar close to driver’s door)
(E)Serial no. on bodywork.
(F)Gearbox reference – Factory serial no.
(G) Engine legislation type – Factory serial no.
GENERAL

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Family
Ref. Family
DX4
Body shape
Ref. Body shape
C 5- door saloon
Engine
Ref. Capacity Type Ref. Capacity Type
6FZ1749 EW7RHY
1997DW10TD
RFN
1998EW10J4RHZDW10ATED
RLZEW10D4HX2179 DW12TED4
XFX2946 ES9J4
Version (Gearbox and emission standard)
Ref. Gearbox Emission standard
B
ManualL4
C5 gears
L5
E
AutomaticL4
F4 gears
L5
4
IDENTIFICATION OF VEHICLES
Manufacturer’s plate Factory code.
Structure.The factory code is composed of 6 figuresor letters.
Example : D.C.6.F.Z.B. - D = Vehicle family.- 6FZ =Engine.
- C = Body shape.- B = Version.
- (a)Type approval number (
*).
- (b)Type serial number.
-(c)Gross vehicle weight (
*).
-(d) Gross train weight (
*).
- (e)Maximum weight on the front axle (
*).
- (f) Maximum weight on rear axle (
*).
(
*)= according to marketing country.
E1AP08SC

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6
GENERAL SPECIFICATION : DIMENSIONS
Exterior dimensions (mm)
Dimensions and interior volumes (mm)
VehiclesAll types
(except 3.0i V6 and 2.2 HDi)2.2 HDi 3.0i V6
Wheel base A 2750
Length (overall) B 4618
Rear track on the ground C 1509 1495 1493
Front track on the ground D 1544 1530 1528
Width (overall) E 1770
Height (overall) (
*) F 1476
Front overhang G 971
Rear overhang H 897
(
*) = Vehicle in running order (vehicle empty, levels topped up).
Elbow width, front1538
Elbow width, rear1520
Height of boot below parcel shelf554
Minimum floor width1170
Boot depth at floor level985
Volume of boot below parcel shelf (dm
3)456

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GENERAL SPECIFICATION : TOWING THE VEHICLE
Vehicle towing : Precautions to be taken
4 HP 20 automatic gearbox. AL4 automatic gearbox.
Towing.
In the event of impossibility to raise the front of the vehicle :
It is ESSENTIALto place the selection lever in position«N».
Do not add oil.
Do not exceed a speed of 30 mphover a distance of 30 miles.
Moving the vehicle.
Never be towed with the ignition switched off.
Never attempt to push-start the vehicle. (Impossible with an automatic gearbox).
Note : The automatic gearbox is only lubricated when the engine is running.Towing.
In the event of impossibility to raise the front of the vehicle :
It is ESSENTIALto place the selection lever in position «N».
Do not add oil.
Do not exceed a speed of 45 mph over a distance of 60 miles.
10

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11
Lifting and supporting the vehicle
Front of the vehicle.
Position the jack to support the centre of the front subframe crossmember.
ESSENTIAL : Never attempt to lift by the front panel mounting or front panel
crossmember.
Place axle stands under the front subframe.
E2AP015CE2AP016CE2-POOAC
GENERAL SPECIFICATION: LIFTING AND SUPPORTING THE VEHICLE

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13
Lifting and supporting the vehicle (continued)
Lifting the rear of the vehicle.
ESSENTIAL : Never lift under the spare wheel
(risk of deformation of the floor).
Do not lift under the rear subframe crossmember.
Lift under the strengthened rim of the spare wheel pan.
Positioning of the axle stand.
Lifting using the handle jack.
Front lifting.
Rear lifting.
NOTE : The handle jack is specific to the vehicle, do not use it for any other purposes.
E2AP01ACE2AP01BCE2AP01CCE2AP01DC
GENERAL SPECIFICATION: LIFTING AND SUPPORTING THE VEHICLE

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53
CYLINDER HEAD
Engine : XFX
Camshafts
Marking of the camshafts at «d».
(6) Exhaust camshaft (front cylinder head)A 389
(7) Inlet camshaft (front cylinder head)A 423
(8) Inlet camshaft (rear cylinder head)E 422
(9) Exhaust camshaft (rear cylinder head)E 388
Valve clearances when cold.
Hydraulic followers with automatic clearance adjustment.
B1EP150D

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97
EXHAUST SPECIFICATIONS
Engine : RLZ
Tightening torques (m.daN).
(2) Collars2.5 ± 0.3
Repair
Respect the precautions to be taken when
operating on a vehicle.
The flexible pipe must not come into contact
with corrosive products.
Do not distort the flexible pipe by more than20°
angular (X), 20mmaxial, 25 mmshear(Y)
(flexible pipe not fitted).
Do not distort the flexible pipe by more than3°
angular (X), 0 mmaxial, 3 mmshear
(Y) (flexible pipe in place).
WARNING : Non-respect for these precautions
will result in a reduction in the lifetime of the
flexible pipe. It is thus essential to disconnect or
remove the exhaust line in any operation
necessitating the lifting of the power unit.
Engine Front flexible pipe (1) Catalytic converter (3) Rear silencer (4)
RLZ PSA K185 PSA 4157
B1JP02HDB1JP02JC

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98
EXHAUST SPECIFICATIONS
Engine : XFX
Tightening torques (m.daN)
(10)Collars 2.5 ± 0.3
Repair
Respect the precautions to be taken when operating on
a vehicle.
The flexible pipe must not come into contact with corrosive
products.
Do not distort the flexible pipe by more than20°angular
(X),20mmaxial, 25 mmshear (Y)(flexible pipe not
fitted).
Do not distort the flexible pipe by more than 3°angular
(X), 0 mmaxial, 3 mmshear(Y)(flexible pipe in place).
WARNING : Non-respect for these precautions will result
in a reduction in the lifetime of the flexible pipe. It is thus
essential to disconnect or remove the exhaust line in any
operation necessitating the lifting of the power unit..
Oxygen sensor
EngineUpstream
Downstr. Downstr. Upstream Pre-catalyser Pre-catalyser Flexible Catal. conv. Rear
Rear (1) Rear (2) Front (3) Front (4) Rear (5) Front (6) Pipe (7) (8) Silencer (9)
XFXA 258 040 232 TR PSA K 160 TR PSA K 159 TRPSAK 175 PSA 4143
Tightening5 ± 1 m.daN 3.3±0.5 m.daN 3.3±0.5mdaN
B1JP02MDB1JP02JC